The automated complex is a completely closed line with marmalade pouring into molds, cooling, a removal unit and sprinkling with sugar. The return of forms and the movement of forms are carried out on pneumatic units. The elevator moves sugar from the drum to the sprinkling unit. 150 marmalade molds on a stainless steel frame ensure a continuous production cycle.
* Productivity in kg/hour can be calculated using the formula:
P = (3600/T)xKxM
T – casting time and movement of one mold, s
K – number of elements on one form, pcs.
M – mass of one element, kg
Example calculation for a 3x8 mat and a product weighing 12 grams:
T = 8 seconds; K = 24 pcs.; M = 0.012 kg
P = (3600/8)x24x0.012 = 130 kg/hour
Example calculation for a 4x8 mat and a product weighing 10 grams:
T = 8 seconds; K = 32 pcs.; M = 0.01 kg
P = (3600/8)x32x0.01 = 144 kg/hour
List of nodes:
1. Marmalade pouring machine.
2. Refrigerator section.
3. Refrigerator section.
4. Refrigerator section.
5. Refrigerator section.
6. Refrigerator section with transverse movement.
7. Cross conveyor.
8. Longitudinal conveyor.
9. Cross conveyor.
10. Marmalade removal unit.
11. Sugar sprinkling unit.
12. Drawing drum.
13. Noria (returning sugar to the sprinkling unit).
Benefits:
Patent for the complex and method for removing products from jelly masses from molds No. 2745562.
Pneumatic units from Camozzi (Italy).
Geared motors Tramec and Transtecno (Italy).
Frequency converters Mitsubishi (Japan) and Delta (Taiwan).
Control based on Delta controller (Taiwan) and Kinco touch panel (China).
Rail guides and flange carriages H.S.A.C. and HIWIN (Taiwan).
EMAS controls (Türkiye).
All equipment elements that come into contact with the products are made of materials approved for contact with food products and environments.
Features:
Fully automated line, minimum manual labor. The operator monitors the operation of the line, controls the loading of the jelly mass into the casting machine and sugar into the sprinkling unit.
A pneumatic compressor with an inlet capacity of at least 1100 l/min is required.
It is mandatory to have qualified maintenance personnel to operate the equipment set.
